With the advent of complex business
systems, 3 D CAD modeling, virtual prototyping, the emergence of big
data and all of the things we can measure and keep track of, is there
a point where innovation leads us off the path of simplicity and
efficiency?
I was in a presentation where I heard a
story about a large passenger aircraft manufacturer whose release of
their latest model was heralded as the best aircraft ever made ……when
it was in the air. Problem as I understand it was that the
manufacturer was monitoring performance of all kinds of sub systems
in ways that they have never been measured before and errors and
fault codes in these systems kept the aircraft on the ground when the
data was outside of the parameters that were set.
Where some of
these faults that kept planes from flying due to the attempt to
collect massive amount of data on the planes function? Could the
plane have flown safely with the some of the data being out of
parameter? I don’t know, but it does bring up an interesting
question about data collection.
When I think of some businesses, they
time track processes to the nearest second but in some cases they
never use the data except when finance has to calculate cost of
sales. What does it cost in time and overhead to track and report on
this data? Just because there is whiz bang technology available out
there to collect it; will this information transform the business in
a way that there is a nice multiple of ROI on the costs of collection
or will it add to the noise?
Step back for a second. At what point
does the data from all of the systems that we use within our
businesses from spreadsheets to MRP and ERP systems over run us with
data. You really have to ask three questions:
1) are we really
measuring what matters,
2) are we really using what we measure,
3) is this information helpful in measuring improvement in our
business in the short and long term?
“Run Simple”
An interesting phrase I heard a very
large US corporation use as their mantra is “Run Simple”. On the
surface this sounds really easy, but when you sit back and really
think this through the road to run simple is quite complex. You
really have to get back to the question why do we do what we do, what
basic metrics are needed to determine success and efficiency at a
higher level, measure them, and use the data to effect and measure
change. In a sense replace the noise with a simple dashboard that
gives enough data but doesn’t cost operational efficiency to
collect.
This article was written and presented by Ron Vanderwees, VP Recovery Services, Western Region, Business Improvement Group
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